model FMTRV5 – 8/03 of TRANSFER MACHINE, designed
for IPS company. It provides the machining of aluminium
workpieces as below:
- The machine processes one piece by one.
- Loading and loading are made by operator.
COMPOSITION OF THE MACHINE :
CENTRAL BEDPLATE made of welded plate, normalized,
sandblasted and varnished, able to house the rotary
table in the middle and the working units at both
sides. Machine levelling is made by vibration-damping
foots mod. MAKO which guarantee maximum stability
preventing from external vibrations, thus providing
the utmost precision.
- ROTARY TABLE our model TR 500 (hydraulic system)
Our model TR 500 of rotary table is based on a hydraulic
working system, with axial locking system and frontal
toothing ground gears (mod. HIRT), which provide
accurate positioning and considerable repeatability.
The table is structured in 8 working stations; the
approximate working diameter is mm. 1100 and 1 working
rotations are 1 per hour.
Turret: TI 8/360
N° working stations: 8
Max position error: +/- 3’’
- N° 2 fixed BACK BUTTON STRIPS.
- UNIOP ELECTRONIC CONTROL & DIAGNOSTIC UNIT,
controlling any electric functionings of the machine,
with immediate warning system of any defect.
- CENTRAL DISTRIBUTION BOARD, controlling the workpieces
- FITTINGS-HOLDER PLATE, structured in 8 work stations,
housing the workpiece clamping fittings.
- N° 8 CENTERING AND CLAMPING WORKPIECES FITTINGS.
Each fitting is provided with nr. 3 supports, nr.
3 rotary clamp brackets and nr. 2 truing devices
for the radiator hub.
- CHIPS & DRILLINGS CONVEYOR with rabbling blades
controlled by the rotary table.
- N° 3 vertical DRILLING UNITS mod. FM3/100
equipped with flange joint for MPA fuseheads.
- N° 3 vertical TAPPING UNITS mod. FM3/100-P
equipped with flange joint for MPA fuseheads, threading
set and self-braking motor.
- N° 6 SUPPORTS with cross adjustment for units
- N° 6 UNIT-CARRIER VERTICAL SADDLES, 100 mm.
fixed stroke, pneumatic drive.
- N° 1 full SET of SIDE CASINGS of the machine
with hinge opening, provided with safety standard
- N° 1 COUPLE OF SAFETY SHELTERS in operator’s
- N° 3 ILC FORCED FEED LUBRICATION SETS for
the threading unit, provided with propagation gearcase,
lubrication cycle timer and working system by machine
- N° 1 HYDRAULIC CENTRAL UNIT, providing the
handling of the units in slow-rapid motion, of the
rotary table and the workpieces clamping fittings:
- oil tank with approx. l. 150 capacity and motorized
The working system by machine side is provided with
air descents to each unit.
Components and parts are supplied by ATOS.
- COOLING SYSTEM including:
tank (capacity l. 150), feeding pump, overtank for
automatic removal of the chip by ratiomotor control,
pipes, taps and fittings by machine side (automatic
- ELECTRIC SYSTEM with SIEMENS PLC, set in its control
box; the working system by machine side is provided
with air raceway and relative connections to each
unit and button strip.
- Fixed FRONT BUTTON STRIP.